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Summary
Overview
Work History
Education
Skills
Accomplishments
Software
Certification
Interests
Timeline
MANISH SHARMA

MANISH SHARMA

Process Design And Improvement Engineer
Westmead
Summary

Process Improvement Engineer with 10 years of experience in Process Design and Optimization, Business Process Mapping, Data Analysis, Quality Management, R&D, Operations and Logistics .

Experience in Refinery and Petrochemicals Industry, Chemical Process Consulting and Design, Paint/Powder Coating Manufacturing, Fabric's, Wallcoverings and Blinds, Packaging, Food packaging, Warehouses, Construction Adhesives/Sealants/Fillers and Food Packaging.

Overview
7
7
Certificates
13
13
years of post-secondary education
10
10
years of professional experience
Work History

QA Supervisor

DuluxGroup
2019-09 - Current
  • Managed development and implementation of Lean and Continuous Improvement manufacturing initiatives across Production and Quality.
  • Liaised with key stake holders in NPD projects.
  • MSA, Research and Implementation of new technologies to improve quality and process efficiency.
  • Manage QC team of 2 direct reporting and 20 indirect reportings on daily basis.
  • Business Process Mapping and VSM around key quality processes.
  • Design and Implemented SAP GUI Automation for Production Planning, Quality and Finance Dept.

Operations Coordinator

Materialised Pty Ltd
2017-09 - 2019-09
  • Synthesized BI dashboards to evaluate and improve operations, target current business conditions and forecast needs.
  • Managed team of 9 Production and Warehouse personals on daily basis.
  • Project Management of large-scale and critical projects (Over $100k in value)

Quality Assurance Officer

Graphics Packaging
2016-11 - 2017-09
  • Supervising team of 5 quality Inspectors in day-to-day quality concerns.
  • Documentation and Change Management of New Processes
  • Quality Process standardization and rework planning.
  • Systematic and priority based handling of customer complaints, root cause analysis and CAPA Improved Non-Conformance response time by 10 days.
  • Writing S&OPs for ISO 9001:2015, ensuring company compliance to HACCP, ISO 14000, GMP.
  • Data analysis and creating Six Sigma Control Charts

Production and QC Supervisor

Omega Paints
2015-10 - 2016-12
  • Supervising a team of 12 people in Warehouse, Production and QC.
  • Product improvements initiatives to increase plant throughput, improve formulations and minimize customer complaints.
  • Development and Implementation of ERP (Net Suite and In-house VB Excel Program).
  • Liaising with Vendors and Suppliers for raw material purchase.
  • Ensuring business compliance to ISO 9001, ISO 14000 and WHS policies

Sr. Research Officer

University of Sydney
2012-09 - 2015-08
  • Process and equipment design for chemical industries (specialty chemicals, desalination plants, distillery, biogas and biodiesel plants, menthol extraction process,.
  • Liaising with clients and vendors, proposal development, and team supervision.
  • Research and development of new processes and process improvements.
  • School of chemical engineering takes multiple Industrial projects such as plant design, optimization, economic evaluation and control strategies.
  • We worked on carbon capture project for ANLEC R&D project in collaboration with Delta Electricity, Masdar Institute and CSIRO.
  • Design of new gas sweetening process design, heat integration of power plant with carbon capture and solar thermal plant, power plant, gas sweetening and solar thermal plant modeling under dynamic conditions.

Sr Process Engineer

Synergy Process System
2014-03 - 2015-03
  • Lead and Supervise team of 6 engineers, Develop Process Integration Business.
  • Conceptual Process Design, FEED and Equipment design for specialty chemicals, desalination plants, distillery, biogas and biodiesel plants, menthol extraction processes.
  • Liaise with clients and vendors in mechanical design of equipments and costing
  • Site visits and stakeholder management for pre and post plant commissioning.
  • Writing technical reports, journal papers and delivering presentations to clients.

Process Engineer

Xtreme Engineering
2011-10 - 2012-09
  • Day to day production planning and scheduling.
  • Process troubleshooting and quality testing.
  • Ensuring Health & safety and liaising with customers.
  • Assist in equipment design and delivering solutions to the customers
Education

MSc Process Engineering

University Of Manchester
2010-09 - 2011-11

B.A Music (Honors), Part Time Tabla

MD University
2003-06 - 2009-06

Bachelors Alternative Medicine

All India Council Of Alternative Medical Science
2015-03 - 2017-07

B.Tech Chemical Engineering

National Institute Of Technology
2006-08 - 2010-07
Skills

    Production/Business Process Design

Data Analysis and Analytics

ISO 9001 and 14000

Process Modeling & Optimization

Presentation Skills

Business Process Management

Project Management

Quality Management

Team management
Troubleshooting

Research and Development

Accomplishments
  • Designed Highly Integrated Cloud based Quality Database Management System using Access, Power Automate, Sharepoint , Teams, Power BI, SAP GUI Scripting and VB. It had inbuilt Poke Yoke, Version History, Robotics Process Automation, Control Charts and Process capability dashboard, Right First Time calculator, Rework planner, Non-conformance progress tracking/Root cause analysis, SAP GUI Automation and OFS machine data integration.
  • Designed and Implemented end to end business process of printed Wallcovering and Blinds dropship/contract manufacturing. Successfully achieved a 63% Net Profit Margin over a span of 1 year.
  • Designed a Noval proprietary biogas processing plant with 60% less water and 40% less energy requirement than conventional gas sweetening process. Client bought the exclusive rights to the technology.
  • Completed 3 Lean Six Sigma projects in Fabric Production. Achieved a cost saving of $350k in 1.5 year while reducing Takt time from 7 days to 3 days.
  • Improved a paint product performance which resulted in nearly $200k labour cost saving and estimated project completion time reduction of 2 years.
  • 13 International Journal Publications on Process Integration, Energy and process efficiency, carbon capture and ergonomics.
  • National Silver Medalist and 6 times state gold medalist in Taekwondo and Kung Fu competitions.
  • Best musician award 6 times in a row at School and 3 times state percussion competition winner.
Software

Power BI, Tableau, MSBI, Google Analytics

ERP - Pronto, SAP, NetSuite, Optimus

Sharepoint, Teams and Power Automate

Visio, Draw.io, Lucid Chart

Basic VB, JSON

Process Simulators - Aspen Plus, HYSYS, HTRI, Pro II

Access, Excel, Outlook

Minitab, Sigma XL

Certification

Six Sigma Green Belt

Lean Six Sigma Black Belt

Change Management

Leadership and Team Management

Advanced Data Analysis and Analytics using Tableau and Power BI

Business Analysis

Agile and Scrum Project Management

Interests

Data Science

Change Management

Process Design and Ergonomics

Financial Markets -Foreign Exchange, Equities and Investment Strategies

Research and Development

Timeline

QA Supervisor

DuluxGroup
2019-09 - Current

Operations Coordinator

Materialised Pty Ltd
2017-09 - 2019-09

Quality Assurance Officer

Graphics Packaging
2016-11 - 2017-09

Production and QC Supervisor

Omega Paints
2015-10 - 2016-12

Bachelors Alternative Medicine

All India Council Of Alternative Medical Science
2015-03 - 2017-07

Sr Process Engineer

Synergy Process System
2014-03 - 2015-03

Sr. Research Officer

University of Sydney
2012-09 - 2015-08

Process Engineer

Xtreme Engineering
2011-10 - 2012-09

MSc Process Engineering

University Of Manchester
2010-09 - 2011-11

B.Tech Chemical Engineering

National Institute Of Technology
2006-08 - 2010-07

B.A Music (Honors), Part Time Tabla

MD University
2003-06 - 2009-06

Six Sigma Green Belt

Lean Six Sigma Black Belt

Change Management

Leadership and Team Management

Advanced Data Analysis and Analytics using Tableau and Power BI

Business Analysis

Agile and Scrum Project Management