Vijay S

Data Analytics Solutions:

• Leveraged Outbound Truck Route data to optimize and generate monthly cost savings of $24,123, providing valuable business insights to Sales Logistics domain
• Implemented 15 predictive analytics solutions using data from IoT sensors, motors, and drives, resulting in significant reduction of breakdown minutes by 300 minutes per year
• Conducted in-depth analysis of robot 6-axis load data and modeled time series forecast to predict potential failures, saving 8 hours of downtime
• Delivered integrated and actionable insights on data from vehicle filling equipment's, resulting in elimination of key quality and hidden issues, saving 60 cars per year

Data Visualization:

• Deployed 25 Qlik BI Dashboards, delivering insights to key users and management across diverse domains, resulting in daily manual analysis work savings of 3+ hours
• Implemented RPA solutions using global defect data, performing correlation analysis, and achieving 1% reduction in overall defect ratio, enhancing product quality
• Delivered dashboard KPIs, heat maps, and actionable insights on enterprise energy utilization, leading to substantial savings in energy (KWH) wastage of $4500 per month

Data Engineering:

• Extracted data from sources, including sensors, PLCs, MES, ERP (SAP), EAI systems, to develop business intelligence models for real-time reporting and analysis
• Automated ETL process to ingest near real-time data schedules into SQL databases using Python
• Established ETL log monitoring solution for all programs handled by team, optimizing server and database resources
• Extracted, scheduled, and published data for 130 Qlik BI applications, ensuring seamless operations

Leadership and Project Management:

• Collaborated with stakeholders and shop engineers to implement dedicated IoT 4.0 infrastructure across plant (7 shops)
• Strategically managed capital budget and projects, leading to 10% reduction in overall expenditures
• Performed shop floor digital transformation initiatives, including Virtual Reality (VR) and paperless solutions
• Led team of 5 members to execute diverse analytics solutions, manage IoT and drive digital transformation initiatives
• Spearheaded Verna Car Project from Proto Stage to SOP, managing cross-functional teams and addressing quality and design issues

Future Focus and Achievements:

• Key role in securing prestigious "Frost Sullivan IMEA Smart Factory of Year Award" from 2020 to 2022, achieving No.1 rank
• Formulated detailed roadmap for establishing Global Lighthouse factory and served as SPOC for IoT implementation

Shop Floor Implementations & Projects:

• Implemented digital solutions including connectivity of electric tools, part traceability, pallet RFID, Digital Work Instruction for 100+ Assembly stations, and diverse digital transformation projects
• Achieved over 99% shop efficiency through projects like Auto Scanning, Poke yoke, and automation

Process Engineering and Standards:

• Managed engineering documents, including work standards, part identification sheets, process sheets, other ISO requirements
• Managed main line TCF, Sub Line Systems, and departmental KPIs, optimizing manpower, HPV, WIP, and profitability targets
• Engaged in job allotment based on process scrutiny, input ratio, and manpower utilization

Overseas Projects

• Led six new car and face-lift projects, resolving design challenges, trials in S.Korea, and surpassing targets by over 95% since SOP
• Played key role in establishing Disassembled knock down car project at Algeria plant and providing training to Myanmar DKD

• Managed team of 6 engineering members to achieve operational targets, while analyzing patents in Mechanical and Automobile domains