Sagnik Dutta
Senior Process Engineer - Topsoe
Faridabad
Summary
I am a Senior Process Engineer working in Topsoe at present. I am having 9 years of professional experience. Competent professional with credible experience in plant operations, emergency handling, process optimization, process design and process safety.
Overview
9
9
years of professional experience
4
4
years of post-secondary education
Work History
Senior Process Engineer
Process Chemicals
02.2022 - Current
- Preparation of preliminary equipment specifications and utilities, as per customer utility guarantee
- Preparation of Material Selection Diagram & operating manuals as per Topsoe Standard
- Evaluation of exchangers, pumps, columns, vessels & PSVs in revamp studies
- Conduct internal P&ID & MSD reviews
- Part of project execution team of Redrock Biofuels LLC, USA HTCR H2 project, Helvoil, USA H2 BridgeTM HTCR project, Liquid Wind Green Methanol project.
Chemical Engineer - II
Honeywell UOP
09.2019 - 01.2022
- Participation in Project kick-off meetings, understanding customer requirements, and noting down any deviations, as per customer request from standard UOP design guidelines
- Preparation of UNISIM simulation models and optimizing models, based on internal yield estimate data and other customer specific requirements, like utility guarantees and product specification guarantees, maximize heat integration between process streams to minimize utility consumption; finalization of final product flow control schemes in PFDs; preparation of material selection diagrams
- Organize internal and customer process design review meetings based on finalized PFDs, note down any additional customer requirements, and reason out the basis of standard UOP design practices, if required, to justify process design queries
- Optimization of hydraulic pressure drops in piping, reactor, compressor & pump circuits, minimization of hot volume lengths in heater outlet pipe segments
- Preparation of preliminary equipment specifications (for e.g., vessels, columns, heat exchangers, air coolers, rotary equipments, pressure relief valves) and utilities, as per customer utility guarantee
- Organization of internal and customer P&ID reviews, based on final drafted P&IDs, discuss UOP design guidelines with customer
- Perform thermal rating of exchangers with respect to As-Built exchanger geometry based on revamped process conditions, check for adequacy of column trays & packing with respect to As-Built geometry based on revamped flow rates (look for opportunities to maximize tray efficiency within existing column diameter)
- Coordination with Project Management team and Equipment Specialists, before final release of design package to customer, ensure strict compliance to Project OTTR guidelines, as well as, adhere to UOP quality standards
- Responsible for project execution of three PDH Technology projects, M/s Sonatrach DETAL unit project, as well as two revamps projects.
Shift-Superintendent
Reliance Industries Limited, DMD
07.2013 - 09.2019
- Gas Cracker and EPRU/ OSBL plant, Gas Cracker and EPRU/ OSBL plant, RIL - DMD (Dahej Manufacturing Division)
- Process monitoring, product and utility quality deviation monitoring and taking necessary corrective actions
- Review of hazards and risk assessment with respect to Reliance safety standards, in all day-to-day activities
- Experienced in handling various critical plant emergency situations
- Ensure plant day-to-day operating parameters and KPIs (Key Performance Indicators) lie within the RIL IOM (Integrated Operations Management) window, based on the Shell ESP (Ensure Safe Production) model
- Daily review of Alarm Rationalization and ODR (Operator Driven Reliability) data filled by the operators; take corrective actions and plan jobs, based on the deviations noted in the ODR readings
- Part of the team designing & delivering HSE Culture Transformation modules for Dahej Manufacturing Division, addressing areas of improvement for Site Leadership and Asset Facing Employees
- Daily review of plant interlocks bypass status in IBMS (Interlock Bypass Management System)
- Weekly job planning and review with all concerned maintenance departments
- Discussion and review of planned shutdown job scope and necessary inventory requirement, in consultation with the maintenance team
- SOP (Standard Operating Procedure) preparation, validation and imparting training to all concerned stakeholders (panel and field operators, contract workers and maintenance engineers)
- Participation in plant level PHA (Process Hazard Analysis) review, PSSR (Pre-Startup Safety Review) of newly installed equipments and units, plant level SIL (Safety Integrity Level) review on an annual basis
- Biannual review of RA procedures as per plant job scope, and participation in HAZID (Hazard Identification) and HAZOP study in the plant
- Detailed review of RA of critical planned activities (for e.g., work at height- above 15 meters, confined space entry, hot works)
- Member of team conducting internal safety audits on an annual basis,
- Oversee day-to-day shift activities and ensure safe execution of all critical field activities, as per SOP and strict compliance to PTW (Permit to Work) system
- Led the team assigned for commissioning and safe execution of J3 PX4 Cryogenic Ethylene Tanker loading facility, HP Ethylene Supply Project to M/s Anushakti and Ethylene Tower Tray Replacement job
- Part of the team that had supervised the safe execution of all jobs in December, 2016 CAPEX related shutdown of EPRU and Gas Cracker plant for Ethane Feed Flexibility project
- I have also led the team assigned for safe execution of HP Flare Tip Replacement job, in OSBL (Off-Site Battery Limit) plant
- Process Software and Computer Language
- UNISIM (UOP proprietary process simulation software)
- HTRI (for exchanger adequacy evaluations in revamp projects)
- UVDP (UOP vessel design program software)
- Honeywell OMPro (Operator logbook used in Reliance)
- NHP (UOP hydraulics program software)
- Aspen IP21 (Process monitoring software used in Reliance)
- Aspen Basic Engineering (Interface for preparation of equipment specifications used in UOP)
- C++, MATLAB, Microsoft Office
- Extra-curricular activities and recognition
- Ex-member of the RIL CASHe (Change Agents for Safety, Health and Environment) team in Gas Cracker plant, RIL – DMD, which won the inter-site CASHe trophy in 2016, as the best plant to execute CASHe projects
- Ex-coordinator and leader of the Quality Circle team in EPRU and OSBL plant, RIL - DMD
- The team won Gold award in VCCQC (Vadodara Chapter) in 2016, for best QC case study presentation, at state level, on behalf of RIL - DMD
- Recipient of meritorious service award from Site President, RIL - DMD on account of key ownership and critical job execution in 2016 Ethane CAPEX project
- Ex-captain of the RIL site football team and present member of the UOP football team
- Corporate Contacts
Education
Bachelor of Chemical Engineering (B.Ch.E) -
Jadavpur University
07.2009 - 06.2013
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Skills
Process flow diagram development
undefinedTimeline
Senior Process Engineer
Process Chemicals
02.2022 - Current
Chemical Engineer - II
Honeywell UOP
09.2019 - 01.2022
Shift-Superintendent
Reliance Industries Limited, DMD
07.2013 - 09.2019
Bachelor of Chemical Engineering (B.Ch.E) -
Jadavpur University
07.2009 - 06.2013
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