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Summary
Overview
Work History
Education
Skills
Work Availability
Projects
Quote
Timeline
MANOJ S

MANOJ S

CAE Engineer [POWERTRAIN NVH]
Chennai
Summary

CAE Engineer with over 6 years of successful experience in CAE. Recognized consistently for performance excellence and contributions to success. Strengths in understanding physics of the problem backed by training in NVH, Strength and Durability. Self-Motivated to learn, grow and excel in my career. Targeting challenging career in a reputed organization.

Overview
5
5
years of post-secondary education
7
7
years of professional experience
Work History

Senior Engineer [CAE - Powertrain NVH]

Renault Nissan Technology and Business Centre India Pvt Ltd
2017-10 - Current
  • Responsibilities

1. NVH simulation and optimization calculations for Automotive powertrain components.

2. Countermeasure proposal to meet NVH target and address on-field issues.

3. Develop methodologies to improve accuracy of simulation results.

4. Improving productivity through process automation tools.

  • Impact

1. Implementation of NVH performance improvement and mass reduction proposals.

2. Improved productivity and simulation accuracy thru process automations and methodology developments.

3. Cost reduction thru tool avoidances by replacing commercial tools with Python modules.

  • Awards

1. Received Individual VP award for process automation that resulted in significant productivity improvement and eliminated human error.

2. Appreciated for proactive ideas on methodology and process automation tools by counterparts.

Sr. Engineer [Stress, Strength and Durability]

QuEST global [Rolls Royce Plc, Derby ]
2014-05 - 2017-09
  • Responsibilities

1. For meeting Component Requirement, Project requirement and EASA certification requirements.

2. Support in the various DR gates from stress CAE perspective.

3. Support the design team in the down-selection of design iterations.

4. Perform linear, non-linear stress and modal analyses to calculate strength reserve (RF) and Durability.

5. Improving the productivity through automation tools.

  • Impact

1. Quick turn around time helped RR to pass thru the DR gates on time.

2. Cost reduction thru implementation of various automation scripts.

  • Awards

1. Appreciated by RR counterparts for automating the windmilling damage fraction calculation that improved the productivity by 70% and eliminated human error.

2. Appreciated for consistently exceeding the expectation from the counterpart.

Education

BE Aeronautical Engineering

Park College Of Engineering And Technology
2009-09 - 2013-09

Schooling Mathematics And Physics

SLNM Higher Secondary School
2008-06 - 2009-03
Skills
Finite element analysis
NVH analysis
Strength and Durability analysis
FE and experimental data correlation
CAE Tools – SC03/ NASTRAN/ NX/ ANSA/ FEM tools/ Isight.
CAD – CATIA / NX / AUTOCAD
Strength of materials – Hand calculations
Methodology development

Process automations using Excel VBA / Python / Isight

Geometric dimensioning and tolerancing

Critical thinking

Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Projects
  • PROJECTS:
  • Analyzed stand-alone and full engine ICE powertrains to calculate structure borne and air borne noise calculations.
  • Performed motor noise calculation for Hybrid and Full electric powertrains.
  • Proposed countermeasures using optimization techniques to improve NVH performance and reduce cost.
  • Performed DoE and Parametric optimization using Isight to optimize location of engine mounting brackets for NVH targets.
  • Performed process automation using Isight that resulted in significant productivity improvement and eliminagted manual error.
  • Performed RSM / Surrogate model based NVH predictions for quick turn around time to reduce overall project lead time.
  • METHODOLOGIES & PROCESS AUTOMATIONS:
  • Modal and FRF based Test-FE correlation using FEM tools.
  • Developed methodology to tune Young’s modulus of Elastomer to match the test frequency (Reduces manual effort by 90 %).
  • Developed in-house python script to calculate PWT global modes using MAC approach that replaces commercial tool usage.
  • NX-Isight parametric FE modelling to automatically preprocess and calculate interested output (Reduces manual effort by 30%).
Quote
Where you stumble and fall, there you discover the gold.
Joseph Campbell
Timeline

Senior Engineer [CAE - Powertrain NVH]

Renault Nissan Technology and Business Centre India Pvt Ltd
2017-10 - Current

Sr. Engineer [Stress, Strength and Durability]

QuEST global [Rolls Royce Plc, Derby ]
2014-05 - 2017-09

BE Aeronautical Engineering

Park College Of Engineering And Technology
2009-09 - 2013-09

Schooling Mathematics And Physics

SLNM Higher Secondary School
2008-06 - 2009-03